VFD Compressor Minimum Speeds: Difference between revisions

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<p style="text-align: right;">Return to [[Engineering|Engineering Main Menu]]</p>
<u>Email from Clay Brown on 1/2/20</u>


'''Subject:''' VFD_Minimum Speed Update
Email from Clay Brown on 1/2/20


See the below table for minimum speed setting for the ZPV variable speed compressors. These minimums are expressed as a percentage of the design RPM used for the vbalance selection. These minimum speeds have been selected to maintain a minimum velocity in the suction lines for better oil return.
See the below table for minimum speed setting for the ZPV variable speed compressors. These minimums are expressed as a percentage of the design RPM used for the VBalance selection. These minimum speeds have been selected to maintain a minimum velocity in the suction lines for better oil return.


We need to make sure that we are setting the minimum speed for ALL ZPV compressors per the table below. The ZPV066 and ZPV096 have a different minimum at 3600 RPM because we are using a smaller suction line size on these models. We also need to make sure that these minimums are properly communicated to the ATC for controls by others projects.
We need to make sure that we are setting the minimum speed for ALL ZPV compressors per the table below. The ZPV066 and ZPV096 have a different minimum at 3600 RPM because we are using a smaller suction line size on these models. We also need to make sure that these minimums are properly communicated to the ATC for controls by others projects.
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{| align="left" border="0" cellpadding="0" cellspacing="0" class="Table" width="299"
{| class="Table" style="width: 397px; margin-left: -0.75pt; border-collapse: collapse; border: 1pt solid windowtext;" width="299"
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width:26.1pt; padding:0in 5.4pt 0in 5.4pt; height:15.0pt" width="35" | &nbsp;
| nowrap="nowrap" style="width:26.1pt; padding:0in 5.4pt 0in 5.4pt; height:15.0pt" width="35" | &nbsp;
| nowrap="nowrap" style="width: 46px; padding: 0in 5.4pt; height: 15pt;" width="42" | &nbsp;
| nowrap="nowrap" style="width: 46px; padding: 0in 5.4pt; height: 15pt;" width="42" | &nbsp;
| colspan="3" nowrap="nowrap" style="width: 263px;" width="192" | <p align="center" style="text-align:center; padding:0in 5.4pt 0in 5.4pt"><span style="height:15.0pt"><span style="color:black">MINIMUM SPEED (%)</span></span></p>
| colspan="3" nowrap="nowrap" style="width: 263px;" width="192" | <p align="center" style="text-align:center; padding:0in 5.4pt 0in 5.4pt">'''<span style="height:15.0pt"><span style="color:black">MINIMUM SPEED (%)</span></span>'''</p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| rowspan="8" style="width:26.1pt" width="35" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">DESIGN RPM</span></span></p>
| rowspan="8" style="width:26.1pt" width="35" | <p style="padding: 0in 5.4pt; text-align: center;">'''<span style="height:15.0pt"><span style="color:black">DESIGN RPM</span></span>'''</p>
| nowrap="nowrap" style="width: 46px; padding: 0in 5.4pt; height: 15pt;" width="42" | &nbsp;
| nowrap="nowrap" style="width: 46px; padding: 0in 5.4pt; height: 15pt;" width="42" | &nbsp;
| nowrap="nowrap" style="width: 83px; border: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">ZPV063</span></span></p>
| nowrap="nowrap" style="width: 83px; border: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;">'''<span style="color:#2980b9;"><span style="height:15.0pt">ZPV063</span></span>'''</p>
| nowrap="nowrap" style="width: 81px; border-top: 1pt solid windowtext; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-image: initial; border-left: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">ZPV066</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: 1pt solid windowtext; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-image: initial; border-left: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;">'''<span style="color:#2980b9;"><span style="height:15.0pt">ZPV066</span></span>'''</p>
| nowrap="nowrap" style="width: 93px; border-top: 1pt solid windowtext; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-image: initial; border-left: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">ZPV096</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: 1pt solid windowtext; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-image: initial; border-left: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;">'''<span style="color:#2980b9;"><span style="height:15.0pt">ZPV096</span></span>'''</p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">3600</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">3600</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">68</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">68%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">4200</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">4200</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">58%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">4800</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">4800</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">50%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">5400</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">5400</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">45%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">6000</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">6000</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">40%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">6600</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">6600</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">38%</span></span></p>
|- style="height:15.0pt"
|- style="height:15.0pt"
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">7200</span></span></p>
| nowrap="nowrap" style="width: 59px;" width="42" | <p style="padding: 0in 5.4pt; text-align: right;"><span style="height:15.0pt"><span style="color:black">7200</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35</span></span></p>
| nowrap="nowrap" style="width: 83px; border-right: 1pt solid windowtext; border-bottom: 1pt solid windowtext; border-left: 1pt solid windowtext; border-image: initial; border-top: none;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35%</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35</span></span></p>
| nowrap="nowrap" style="width: 81px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35%</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35</span></span></p>
| nowrap="nowrap" style="width: 93px; border-top: none; border-left: none; border-bottom: 1pt solid windowtext; border-right: 1pt solid windowtext;" width="64" | <p style="padding: 0in 5.4pt; text-align: center;"><span style="height:15.0pt"><span style="color:black">35%</span></span></p>
|}
|}

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[[File:Copeland ZPV.jpg|center|x300px|Copeland ZPV.jpg]]

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<u>'''<span style="font-size:larger;">Controller Setup Info</span>'''</u>

Email from Jack Murray (12/26/19)

There has been a slight change in the Minimum Speed settings for the Copeland ZPVs (variable speed scroll compressors). This minimum cannot be set in the Emerson drives, therefore we must set it in the controls software using the chart in the email below.

<span style="font-size:11.0pt"><span style="font-family:">Use the attached instructions document to set the minimum speed via Bacview or Equipment Touch for jobs that have already been shipped. If this is a Controls by Others job, we must include the minimum speed in the sequence.</span></span>

&nbsp;

[[File:VFD Minimum Controller.jpg|left|x1200px|VFD Minimum Controller]]

Latest revision as of 21:16, 31 January 2020

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Email from Clay Brown on 1/2/20

Subject: VFD_Minimum Speed Update

See the below table for minimum speed setting for the ZPV variable speed compressors. These minimums are expressed as a percentage of the design RPM used for the VBalance selection. These minimum speeds have been selected to maintain a minimum velocity in the suction lines for better oil return.

We need to make sure that we are setting the minimum speed for ALL ZPV compressors per the table below. The ZPV066 and ZPV096 have a different minimum at 3600 RPM because we are using a smaller suction line size on these models. We also need to make sure that these minimums are properly communicated to the ATC for controls by others projects.


 

   

MINIMUM SPEED (%)

DESIGN RPM

 

ZPV063

ZPV066

ZPV096

3600

68%

50%

50%

4200

58%

58%

58%

4800

50%

50%

50%

5400

45%

45%

45%

6000

40%

40%

40%

6600

38%

38%

38%

7200

35%

35%

35%

 

 

 

Copeland ZPV.jpg

 

 

 

Controller Setup Info

Email from Jack Murray (12/26/19)

There has been a slight change in the Minimum Speed settings for the Copeland ZPVs (variable speed scroll compressors). This minimum cannot be set in the Emerson drives, therefore we must set it in the controls software using the chart in the email below.

Use the attached instructions document to set the minimum speed via Bacview or Equipment Touch for jobs that have already been shipped. If this is a Controls by Others job, we must include the minimum speed in the sequence.

 

VFD Minimum Controller